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Topics - Stitcherbob

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1
Site Questions and Announcements / Where are the Pictures?
« on: September 10, 2015, 01:30:37 AM »
has the site lost ALL of it's posted pictures during the move????

2
Site Questions and Announcements / Can't Post Photos
« on: September 07, 2015, 04:26:35 PM »
The browse feature won't allow my pictures file to come up.  I run Windows 10 with Firefox if that makes any difference

3
UPHOLSERY HOW TOO's / Stitcherbob's Upholstery Tips 15-20
« on: September 03, 2015, 12:39:28 AM »


Upholstery tip # 15
When you choose vinyl for your interior, there are many kinds out there. First is the OEM remake vinyls from companies like Legendary. These are very good for matching the original grains and colors, but dye lots vary. I used some to repair a small section of a front seat and ended up replacing more than was bad just so the color difference wasn't as noticable (and this was black!). The vinyl seems to be of good weight and quality, and is the best for restorations.

When purchasing vinyl from other dealers for custom work, make sure it's automotive grade. The vinyls at the "rag shops" just can't handle the rigors of automobile seating and UV protection. The best vinyls are usually rated for -20 degree "cold crack", and after that most are rated -10 degree. Whether or not your interior will ever get that cold doesn't matter, it's just about the flexibility of the chemical composition of the vinyl. Most -20 deg. vinyl is listed for RV and snowmobile seating, so you know it's tough. The majority of vinyls you will actually want for your car will be of the -10 deg. variety. Companies like Spradling and Naugahyde have been making great vinyls for years. Dealers like Legendary, Bill Hirsch, Veteran and LeBaron Bonney (Model A Fords, etc.) have good supplies of odd ball colors used in old cars. Check all of the available charts, including foreign car vinyls like Mercedes and BMW. When covering interior parts, the thinnest vinyls (sometimes called "panel weight") have very little backing cloth on them, so they are light enough for vertical surfaces, hung headliners and for heat-sealed door panels. Thicker vinyls tend to melt through when heat sealing. Seats require "upholstery weight" vinyl to stand up to abuse. "Expanded" vinyl is on a cloth backing that stretches good in all directions, and is great for covering difficult parts. Vinyl for tops on cars is usually on what's called an "Osnaburg backing" which doesn't stretch and is very strong. I get this vinyl from Kee Auto Top and Legendary. There is very little to no use for unsupported vinyl (the kind with no cloth backing) in our cars.

The availability of NOS vinyls and cloth out there still amazes me The fact that this stuff has been squirreled away for 30-50 years and can be had for any price has allowed us to have factory fresh interiors where reproduction makers haven't had the demand yet. I did a 1963 Thunderbird that we were able to find a full original set of Turquoise Metallic cloth and vinyl seat upholstery covers from Original Auto Interiors in Michigan. They were rolled up for 33 years, smelled a little musty, but were stunning when installed on the restored seat foam!

There are a new series of vinyls coming out that mimic leather and suede. This is done with urethanes, collagen and plasticizers. Plasticizers are the chemicals that evaporate from old vinyl, causing it to become tacky, slimey, and eventually brittle when there's not enough left in the vinyl. Convertible rear windows are an example of this. The plasticizers are added to make them fold over and over without cracking. Then, when the sun has baked all of it away, the windows yellow and crack. Companies are now adding collagen and urethanes to vinyl and the results are amazing. They are good replacements for leather. But the prices per yard triple or quadruple those of regular vinyl. But, compared to leather where you have much more waste when cutting usable pieces from the hide, you can use all of the vinyl yardage with no waste.

The suedes that have become available are actually a polyurethane cloth, woven into microfiber backing. They claim to be cleanable by machine washing (try to fit your seat in there!) or by drycleaning methods. This is much better than real suede, which, when I called a tannery and asked how to clean a suede kick panel that was kicked by a shoe, they told me to replace the piece!

Upholstery mini-tip #16 Door Pulls on 70 Chryslers
It's been awhile since I recovered these type of door pulls, but I recall wishing I had good ones to dye (always the best for a factory look) but they can be done. I took the old cracked covering off and reused the inner base. I sewed new vinyl to the board next to both sides of the "bump" and then wrapped this around the metal strap. I glued the flaps together on the back where you can't see them by first wrapping them around and marking the excess material to be removed. I cut the vinyl (that was going to be on top of the lap joint) at an angle with a new razor blade against a ruler to keep the transition minimal and glued the flaps with contact cement. Then I ran a line of vinyl mending adhesive ( like VLP ) across the joint to melt it in. The ends finished under the chrome molding blocks attached to the door panel.

Upholstery tip #17
An easy way to make pleats for seats or panels is the "pinched pleats" method. To do this you need either commercially available sew-foam with a cloth backing, or make your own with foam and an old bedsheet or similar material spray-glued to the back.

First select the thickness of the foam you need. Door panels and the rear window shelf can use 1/8" - 1/4" thick foam sheet, while seats need at least 1/2" thick for proper pleats. Cut a piece of foam and a piece of upholstery material large enough for the project. You need to add extra length to both to allow for sewing allowances and the "take-up" each pleat consumes as it is sewn. Make test sample pieces that will allow you to sew at least 3 pleats to gauge how much extra you need, which varies with foam thickness and sewing "pinch". An example of "take-up" is this:

1/2" foam + leather or vinyl of about 1/32" thickness, marked out, sewn down and folded over at 4 5/8" increments, and sewn with a 3/16" seam allowance = perfect 4" pleats

You can see that instead of 4 inch pleats across the width of the seat, you need to allow enough material for 4 5/8" pleats across. This adds up to over 3" extra material for just 5 pleats. So calculate everything before starting. There will be a lot of trial and error, but use scrap until you are confident in your measurements.

To layout the pleats, you mark the larger dimensions on the face of the material (pencil for light materials, white or similar pencil/markers for dark. Please resist the urge to use ballpoint pen or Sharpie Markers as these will stain or bleed through your material Lay the marked material onto the foam and stitch down right on top of your lines. When all of the lines are sewn, fold the first pleat over on the line face to face and stitch the backside of the foam together leaving a "tab" of at least 1/8" (we use a fence or stop mounted on the sewing machine to keep the selvage even. It's easy to sew straight - just put the seam against the stop, set it 1/8"-3/16" away from the needle, and sew away!)
What this does is "pinch" the material together and sews the marks down into the pleat, where they can't be seen. It also makes all of the pleats folded the same direction so wear is even (as opposed to the old way where the material is folded and then laid onto the backing. This makes all the pleats "directional", and they wear in one direction worse than the other)
The pleats come out straighter and, if you don't leave too much of a "tab" or trim it off close to the stitches, the upholstery will lay nice and flat

Upholstery tip #18
An easy way to carpet the trunk of your car is to use the new style of carpet that is needle-punched and has little or no backing to it. These are available as FOSS or Dorsett brands and have a texture like trunk carpets in your new car. They can bend much easier than backed carpet, so you can do curved surfaces such as wheelwells.

Make a pattern from cheap vinyl (laid face down so you can draw on the cloth side) or from heavy butcher's brown paper taped together. Then cut out your pattern and re-fit to see if the carpet will be where you wanted it. Pay attention to overlaps and make the wheelwell carpets fit under the main floor mat for a clean installation. Cut the slots for the jack and spare tire areas in your pattern (you don't have to be perfect here) and, once the pattern lays tight to the floor, tape pieces down around the protrusions to clean up the slots. This is a fast & easy way to get the right holes. Once the main floor is done, take it out and climb into the trunk to do the wheelwells. Lay pattern material on the metal, cut holes in the surface to tape it down or spray some dots of adhesive to stick it down. Mark out where it needs to be cut and sewn together to make a bowl shape, and slot around the hinge supports for clearance. Cut small snips to allow the area at the base of the wheelwells to fan out (make sure this is covered by the floor mat) and they will conform nicely.

Lay the pattern on the carpet and mark it with chalk that you sharpened to a point. Cut it out, leaving a little extra for final trimming in the car. This carpet can be sewn on a home machine (give yourself a 1/2 inch selvage when sewing, this can be glued flat when installing the pieces), but I wouldn't sew the wheelwells to the main floormat. These need to be glued in first so you can cover the edges with the main mat.

Resist the urge to carpet the insides of the quarterpanels, as the factory undercoat won't allow the glue to stick, and moisture will condense into the carpet from the temperature difference between the inner & outer sheetmetal. This is why the factory used panelboard to box in the sides. But this makes the trunk smaller, and there just isn't many places on a later C body to attach them with clips or screws.

Glue the carpet down with a few small sprays of 3M General Purpose Spray Adhesive (# 8081 I think) so if you need to remove it it won't pull apart. Check your carpet for wetness if your trunk leaks and vacuum it so the floor doesn't rust - the carpet won't be affected by water or oil and can be cleaned with mineral spirits or soap & water.

Upholstery Tip #19-
To repair pulled away armrests and cracks in dashpads, or anything else that is molded vinyl over a foam base, I use PL polyurethane construction adhesive. It really sticks and holds up to heat, plus it wets it's way into the foam for great grip. Just wrap the part with that saran-wrap style of packing tape that sticks only to itself:

Clamp the part together with the plastic wrap.

When done you can dye the vinyl and any exposed glue with SEM paint.

You can also glue cracks back together in dashpads if you get the glue under the vinyl surface as well as the broken foam. You will have to use something like duct tape to pull the crack together untill the glue sets:


This cracked 62 300/NYKR dash was cracked apart 1/4", but was soft enough to close completely. Some dashes will be too hard. In this case you will have to do a different type of repair with flexible fillers.

Just be sure to wipe up smears with mineral spirits before the glue sets (it also grows a little, so keep the cracks tight to stop the spread of glue)
This kind of glue uses moisture to cure. Most of the time the foam will have some in it. If it is particularly dry, you can put a couple of drops of water in before glueing.

Upholstery Tip #20 - Polaraco Door Panel
Here's a pic of Steve's Polaraco door panel for those who haven't seen it....



It is a new door panelboard with the original metal top re-attached. I removed it from the old masonite panel (after scribing it's exact location for re-assembly) and straightened out the punched holes that get peened over through the board (I used needlenose pliers for this). After making a new board from OEM style tan panelboard, I put a coat of contact adhesive on both pieces and lined up the scribe marks. With a block of steel underneath, I hammered over these punches until the board was tightly held to the sheetmetal top. After the glue set up, the panel was really strong.

I had cut the window fuzzy strip off by grinding the staples off on the backside with a cutoff wheel tool. Then the staples came out easy. These strips were good and had chrome edges on them (the Monaco had it, the Polara didn't) so we re-used them by drilling 3/32" holes and screwing them on with countersunk flat head phillips screws that buried themselves in the strips. Anything sticking out could scratch the glass, so make sure they go deep.

The top section is 1/2" foam with muslin backing. I drew lines on it exactly 4 1/8" apart as this would be the finished size of the pleats. Then I cut a piece of leather soft vinyl bigger than the foam by about 5 inches. On the reverse side I marked out a grid of similar lines but these were 4 5/8" apart. This was to allow for the pleat's puff and for a 3/16" sewing allowance. The vinyl was folded over face to face on the first line (left side of vinyl), and the pencil line was placed on the first pencil line on the left side of the foam. I stitched this down to the foam 3/16" in from the edge and repeated this across the panel from left to right. Each stitching closes the pleat and hides the 3/16" allowance from sight. These are called "hidden pleats" and are the kind most often used on antique upholstery. "Pinched pleats" are when you lay the vinyl on the foam, draw the grid lines on top, sew down these lines to the foam, and then fold each pleat over face to face and stitch the 3/16" allowance on the bottom of the foam to trap the materials into pleats. I didn't do that on the doors because the first method results in flatter panels.

The finished pleats were glued to the door (line up everything to a drawn pattern on the door panel), the excess foam laying over the edges was sliced off leaving only the vinyl to wrap...makes a nice clean edge.

The second panel was another 1/8" panelboard cut to shape. I installed tacking strips normally used on couches. These are 1/2" wide sheetmetal with many sharp points standing up that will go through holes drilled in the main panel to be hammered over. I covered this panel with sandable landau foam. The edges were sanded to a rolled edge with 80 grit sandpaper, covered with a light layer of dacron, and then covered with vinyl. I applied a sewn green pipng to the edge( after cutting off one leg of the piping next to the stitching to thin it out) and put the panel on the door. Hammering down the spikes was hard, but I pushed down next to each one with the handle of a hammer to allow most of the spike to lay over.

The carpet panel was made by cutting a piece larger than the area making sure the nap of the carpet was facing down on all (for color match and ease of cleaning) and making the edge next to the middle panel straight with a razor cut and a ruler. Then I stapled it to the board, turned it over and marked the bottom edge of the door onto the back of the carpeting. I cut this out about 1/16" inboard to allow for squish when the carpet was bound. When I bound the carpet, I also topstitched it but this is not necessary... most cars have un-topstitched binding. The top binding went on over the ends of the lower binding, this was wrapped and glued first, and then the carpet was glued to the door. Make sure the binding is straight and tight to the middle panel edge. A strip of green vinyl under that would be a good insurance to keep from seeing tan cardboard between the two.

The final step was to wrap the lower binding around the bottom of the door panel and glue it. Also, several hours were spent finishing off the edges, the ends of the middle panel and the green piping's ends (cut out the inner core to keep it flat on the edge of the doors) and installing the clips and new lock knob grommets, which are available from the HELP line of replacement parts.

4
UPHOLSERY HOW TOO's / Stitcherbob's Upholstery Tips 11-14
« on: September 03, 2015, 12:38:01 AM »
Upholstery tip #11
Most old cars I have worked on or driven have seat adjusting tracks that don't work. Either the seat is frozen in the right place for the driver, or he just got used to it! While the seats are out, let's restore the tracks. When taking the tracks off of the seat frame, be careful if there is a strong spring with stored energy. Release this before working. Next, check to see if the tracks use a series of large ball bearings or roller bearings to slide on. These type don't like to be sandblasted or glassbeaded without being completely disassembled (not for the faint of heart!) because it's very hard to get all of the grit out. I usually just degrease these, soak in PB BLASTER penetrating oil to dissolve rust, final wash with brake cleaner, re-lube, and wipe off the excess with a rag and more brake cleaner. Then you can paint them with either satin black or, to match the bare metal or galvanised finish, I use Rustoleum Stainless Steel spray paint. This stuff really looks the part, and it protects against rust. For the lubricant, the best I've found so far is Wurth's HHS 2000. It can get into the smallest crevice and then sets into a sticky grease. For the majority of seat tracks, those that just use a channel that slides on top of another channel attached to the floor, sandblast or glassbead them and blow out the grit. Wash with brake cleaner, blow out again, paint first and then lube with the HHS200. When the tracks are back under the seat, adjust the turnbuckle that operates the release for the opposite track until it's open with the adjuster lever closed, and then back it off until it just locks. This will allow both to come on as soon as you pull the lever. Check the long rod and turnbuckle in bench seats to see that it's strong enough to open both locks, but allows them to close too. Tie the rod loosely to the springs with wire ties or bent welding rod to keep it from sagging or bending under force. If the seat uses a big spring attached to the floor to pull the seat forward or back, put it on the seat first and clamp vise grips to the other loop. Then you can fish it through the floor bracket. If the tracks have threaded holes for bolting to the floorpan, tap them out, spray the HHS2000 on the threads and the bolts won't fight you while your lying on your back trying to put them in!

Upholstery tip #12
To fix plastic seat skirts and hinge covers that are cracked or even broken and missing pieces, I used a product called FUSOR epoxy. It came in two quart cans and you mix equal parts to make a stiff putty. After grinding the broken parts for adhesion, apply the epoxy and hold the pieces together with tape, clamps, or even hot melt glue until the epoxy hardens. Metal pieces can be laminated in to make it stronger. Then sand or grind down the repair (you can leave some for strength on the backside) until smooth. To refinish, you have three options: send out for re-covering by companys like Just Dashes, cover it yourself using contact cement and expanded vinyl which will stretch better than regular vinyl (be sure to use plenty of heat from a heat gun or hair dryer to soften the material), or spray the part with SEM Texture Coating. You can vary the pebble finish this gives to emulate vinyl grain. If it doesn't come out right the first time, it can be sanded down and re-sprayed. I have also used this as a flexible primer/surfacer to blend vinyl repairs on door panels and dashboards, because it can be wet sanded for a feathered edge.

Upholstery tip #13
How to make door panels:
The easiest way to make new door panel boards is to cut a piece of OEM door panel board material (1/8" thick water resistant cardboard that comes either all black or all tan in color. Cowl board is almost always black on one side and tan on the other, 1/16" to 3/32" thick) to slightly larger size than the door. Then use two self-drilling "sems" screws (integral washer phillips screws about 5/8" long) spaced one on each end of the door to hold the board onto the inner metal panel of the door. Drill where the holes won't matter later. You may have to cut the panel for door handles and window cranks first. Find these by holding the board to the door and tap with a mallet. Then cut the smallest hole needed to clear the obstruction. Once the panel is screwed tight to the door, sharpen a pencil and trace around the inner structure of the door as close and accurately as you can. Then place a piece of carbon paper (remember that stuff?) in between the cardboard and the metal, ink side to the cardboard, and tap around the perimeter of the door where the clip holes are. You may have to repeat this step - that's what the screws are for - the panel will always be perfectly lined up when re-attached. Once you have good ink marks where the clip holes are you can mark the actual holes to be punched. These are offset so when you punch them and insert a new metal clip (and they are the ones labeled Chrysler clips) the shaft goes through the hole in the door. Hold a new clip against the panel over the ink mark and center the shaft with the circle. Mark the back edge of the clip (towards the inside of the door) with a line. Draw a new circle with this line bisecting it and cut out with a 5/16" punch. Now the clips will slide right into place and there is a little bit of adjustment for fit. Cut out the door panel with a utility knife about a 1/16" inside your lines for material allowance. Sand the edges smooth with woodworking sandpaper (60-80grit) and give a slight bevel or roundness to the edges so the door panel doesn't look like just a piece of cardboard
ps-Don't forget the armrest screw holes! You can get these and any other hole from the original panel.

Upholstery tip #14
If you have original sun visors and the binding around the edge is just beginning to come loose, peel it back and apply a tiny amount of VLP or other vinyl mending cement. Hold the binding on with some masking tape until the glue dries. What you want to do is keep the binding in place before the stitches (which always deteriorate) break and the whole strip comes off. Re-binding sun visors is very difficult to do without the special sewing machine and never looks the same as original. If your sun visors need re-covering already and they aren't available new (or you want custom visors), you can make ones similar to Rolls Royce with or without stitching. First, take your old visors down to the masonite board and hinge unit. Make any repairs to this unit as needed. Then, open up and lay the unit's original covering on a large piece of cardstock, such as heavy posterboard or pizza-box type of cardboard. Trace around the old covering and cut out. Spray with glue (such as 3m #8088) and cover with your upholstery.Wrap the edges, glue down with contact cement and trim any excess that doesn't lay flat. Then you wrap the cover around the inner unit just like original and glue together the edges (like a clamshell) with contact cement. Just use the cement sparingly or you can re-activate the glue under the wrapped edges and nothing will stick. Now it's finished, or you can run a stitch close to the edge to really keep it together. They look pretty cool without the binding.


5
UPHOLSERY HOW TOO's / Stitcherbob's Upholstery Tips 1-10
« on: September 03, 2015, 12:33:18 AM »
Upholstery tip #1
To color your vinyl or plastic interior parts, I like 2 products:
SEM vinyl color spray and Surflex by Colorplus. Sem is a MEK solvent base and I use it for everything from hard plastic to leather. But it is nasty to smell and can blush (turn cloudy) in humid weather. Colorplus is an amazing water based coating that can be brushed or sprayed. Believe it or not, brushing some pieces is actually better than spraying! The brushstrokes go away and the part can be rubbed to a slight sheen when cured. The water base also means low odor & overspray. Sem is available in pro body shop supply houses, while Colorplus has to be ordered custom mixed from the manufacturer. Also, Colorplus has a limited shelf life and costs more, but it really performs!

At the restoration shop I subcontract for they use Fasco staplers, 3/8" crown round wire staples that don't break when you pull them out. There is a large supply of different sizes of staples at my supplier, Active Foam (800-728-4567) or on the web. I'm going to try to match the Sears size with one of theirs. BTW, they have an excellent supply of foam rubber from which you can get the densities and thicknesses to rebuild your padding (the only place I'll buy from!)


Upholstery tip #2
For clean-edged tears in soft vinyl, pull the tear together with 1/8"-1/4" wide strips of tape (I like the neon green 3M masking tape-very good adhesion) spaced out like "Frankenstein" stitches. Then, apply a vinyl cement like VLP to the exposed edges of the tear. When this cures you can remove some of the strips and repeat the process until the whole tear is gone. The VLP works like PVC cement on pipes- it melts the vinyl. So you want the smallest amount needed to do the job or you will have a wavy mess. The VLP comes with a applicator tip which is better than the others I've used, and it dries clear. I also use this to repair the piping that always comes off the side of your seat.

Upholstery tip #3
I use a lot of adhesives in the upholstery business: contact cements, urethanes, krazy glues, epoxies, etc. But I recently heard about a new "cyanoepoxy" on an ESPN auto program called CoolChem. I ordered a sample pack and was amazed It is very useful for things you would use epoxy for, with the speed of the krazy glues. It is only available on the web at coolchem.com, and consists of the glue and a spray activator that mists on the wet edge of the bond and sets it immediately! The activator has acetone in it, so I spray it on a small screwdriver and drip it onto the bond if the item would be damaged by it. This product has replaced krazy glue for me!

Upholstery tip #4
Not all vinyls are the same! Those available at places like the Rag Shop are low quality. For automotive use, you need to get the right stuff from automotive suppliers like Spradling, Legendary and Naugahyde. Legendary stocks a lot of original Chrysler grains. Other types are usually sold for hot rods and custom work under names like Mellohide or Rave (an amazing leather replacement). My suppliers, Active Foam, Bill Hirsch, Veteran, and Burch Supply all sell nice vinyls. Prices vary, and the rise in oil prices have affected vinyl and foam rubber costs across the board. The addition of urethanes and collagens to vinyl have taken it from the hard stuff in our older Mopars to rival leather in feel and wear resistance.

Upholstery tip #5
Comfortable seats start with a good base. This seems to be lacking in many cars, which can only lead to one thing-duct tape! To beef up the seats, you must take them down to the bare frames. Then after inspecting the springs and making any repairs, stretch a piece af burlap (sagless burlap is best, but you can glue two pieces of regular together) across the springs. Pull tight and hog ring it to the outer wire frame or onto the springs. Keep it tight! If it is difficult to attach to the base due to it's design, you can sew or glue strong listing wires into the edges of the burlap and hang it like curtain rods from the springs, bridging across the gaps and use less hog rings. Then you glue your foam cushions onto this base. This keeps the springs from cutting into the foam. If your seats need some lift, glue a 1 inch thick layer of good foam between the burlap and your molded foam. You can also cover your molded foam with a layer of 1/4" to 1/2" thick foam to puff it up a little. Dacron on top helps with removing wrinkles in the covers. The magic trick is STEAM ! It puffs old, collapsed foam back up and makes the vinyl soften up and snuggle down into place when shot into the underside of the covers. We use industrial pressure steamers, but I've been wondering if these steam cleaners they sell on late night infomercials could work.

Upholstery tip #6
A light mist of silicone spray on your seat foam will help you pull the upholstery covers on. This is almost mandatory when trying to re-use covers that have shrunken or turned hard after being on the seats for years. You can also use a plastic garbage bag, slit up one side, slipped over the cushions to let the covers slip, and rip the bag away when finished.

Upholstery tip #7
To fix hard vinyl items with foam under them, such as dash pads and door armrests, you can inject hot melt glue into the cracked area and saturate the foam. This allows you to press the repair area down lower than the surface. When the glue cools and cures, you have a depression (similar to a dent in sheetmetal) to be filled. Sand the area with 80 grit sandpaper to roughen for adhesion. Then fill the dent with flexible bumper repair epoxy, such as 3M (I like theirs because it sands easy) and smooth out. Sand this down flush and spot prime with SEM flexible primer/surfacer. To restore the grain, you can spray the primer again and when it is almost dry, press a piece of vinyl with a similar grain into the soft prime. When you pull the vinyl back it should come clean and leave an imprint. If it pulls the paint off, wipe with lacquer thinner and try again. If the imprint is too light, try pressing harder or respray the primer and repeat. Then spray the part with SEM vinyl dye to finish. Or you can have the repaired item recovered by a company like Just Dashes.

Upholstery tip #8
If molded foam is not yet available for your seats, here's how to make it yourself. First, you need an accurate cross-section of your old foam. This can be cut from a section of the seat that received less wear, or measured from someone else's foam if you are lucky enough. To measure foam that is too nice to cut up, put it on a table and stick a 6-10" long needle or welding rod through the foam in key locations to measure the depth and write it down on a piece of paper with a drawing of the cushion for reference. Use this to create a template out of cardboard or masonite. Next, obtain some medium firm polyurethane foam planks. The foam should be no thicker than 4", as this can be cut on most bandsaws or with an electric carving knife. Trace the shape of the cross-section onto the foam many times ( like cutting cookies out of dough ) laying them out to keep waste to a minimum. Cut these sections out with a wood cutting blade in the bandsaw or the electric meat carving knife. Be sure to spray the blades with silicone lube to keep the foam from dragging. After all the pieces are cut out ( and maybe some firmer foam for the ends where we always slide on the edge of the seats) spray glue (such as 3M 's #8088 General purpose adhesive) and stack the pieces together like slices of bread to form the cushions. Then trace the overhead view of the seat onto the cushion and trim it to shape. You can round the edges of the cushion with a air sander and 24 grit discs or the carving knife. When the cushion is done, glue burlap or heavy canvas to the bottom. If the seat (usually buckets) has listings that go all the way through the foam, you can slice the foam down to but not through the cloth so you can hog ring to the frame easier when installing the covers. Just follow what the factory did and everything will fit !

Upholstery tip #9
The best glue to use for most upholstery materials is spray contact cement. In our shop, we buy commercial 5 gallon pails of contact cement in spray viscosity and apply it with paint guns. This kind of glue withstands heat and weather better than anything else. The best guns to use are the cheaper Binks and DeVillbis copies usually available at swap meets, auto body supply stores, and tool mail order catalogs. Mine is a $ 59 gravity-feed gun by Husky (Home Depot) and I like it very much. We leave the glue in the guns and clean the tips only when they are clogged. I don't know why, but the name-brand expensive paint guns never work right. The glue is similar to Formica or Weldwood contact adhesives (which I use for brushing), but is thinner. When spraying glue, a narrower pattern and lighter fluid adjustment is necessary for proper coverage. Glue spatters show up through the vinyls as bumps, and can go right through cloth, causing stains. Several light, complete coats on both sides, allowed to dry until tacky is best. To re-position a mistake without ruining your materials, try heating up the area with a heatgun to soften the glue. If you use this glue on foam, go light and don't press too hard or the foam will collapse and permanently stay stuck together. Spray can glue is marginal at best, so we use it to hold things together for sewing, or for glueing foam. On cloth that is just too thin and soaks up the glue, we mist it with 3M Super 77 and spray the base (that's not porous) with the contact cement. These stick together pretty well. If you can't spray the glue or need it it a small area, brush it on with acid brushes and keep them stored in a jar of 1/2 lacquer thinner and 1/2 acrylic enamel reducer. Either of these solvents don't work alone, but together they do - go figure. Clean the tip and parts of the spray gun when they need it by soaking in carb-cleaner (the strong type with the basket in a can) and rinse with water.

Upholstery tip #10
To renew the chrome that is heat-sealed onto door panels, headrests and even the ridges on dash panels, you need a product called BARE METAL FOIL from better hobby shops. This is a self-stick, real metal foil that is so thin it doesn't appear to leave an edge when overlapping pieces. It is on a wax paperboard backing board. First, clean the piece to be chromed. Then fill any digs or sand out any scratches, because they will show through the foil. Then, using a # 11 X-ACTO hobby knife, you cut a strip of BARE METAL foil larger than the area. Then lift the piece off of the backer board with the tip of the knife and apply to the area. Buff it down with a soft cloth (t-shirt material is good) making sure it gets down into all of the detail. Then you trim as close as you can to the edges with the knife. Be careful here- the knife must be very sharp to keep from dragging the foil and so you don't have to press against the door panel to cut it. Otherwise you will have to wait for the "Replacing my door panels" tip !
This foil can be used on headrest bands and dashboards, too. When covering areas that ring around an area, the splice shouldn't be visible because, it's so thin you can lap over the starting point.

7
Jokes / Some of the best religious jokes...
« on: January 13, 2015, 03:21:44 PM »
...from Emo Phillips
Once I saw this guy on a bridge about to jump. I said, "Don't do it!"
 He said, "Nobody loves me." I said, "God loves you. Do you believe in
God?"
He said, "Yes." I said, "Are you a Christian or a Jew?" He said, "A
Christian." I said, "Me, too! Protestant or Catholic?" He said,
"Protestant." I said, "Me, too! What franchise?" He said, "Baptist." I
said, "Me, too! Northern Baptist or Southern Baptist?" He said,
"Northern Baptist." I said, "Me, too! Northern Conservative Baptist or
Northern Liberal Baptist?"
He said, "Northern Conservative Baptist." I said, "Me, too! Northern
Conservative Baptist Great Lakes Region, or Northern Conservative
Baptist Eastern Region?" He said, "Northern Conservative Baptist Great
Lakes Region." I said, "Me, too!"
Northern Conservative†Baptist Great Lakes Region Council of 1879, or
Northern Conservative Baptist Great Lakes Region Council of 1912?" He
said, "Northern Conservative Baptist Great Lakes Region Council of

· When I was a kid, I used to pray every night for a
 new bike. Then I realized, the Lord doesn't work that way. So I just
stole one and asked Him to forgive me ... and I got it!
· So I'm at the wailing wall, standing there like a moron, with my harpoon."
· A Mormon told me that they don't drink coffee. I
said, "A cup of coffee every day gives you wonderful benefits." He said,
 "Like what?" I said, "Well, it keeps you from being Mormon ..."
· I'm not Catholic, but I gave up picking my belly button for lint.
· When I was a kid my dad would say, "Emo, do you
believe in the Lord?" I'd say, "Yes!" He'd say, "Then stand up and shout
 Hallelujah!" So I would ... and I'd fall out of the roller coaster

8
Jokes / My Al Sharpton Encounter –
« on: December 20, 2014, 09:55:13 AM »

My  Al Sharpton Encounter –
I  have always questioned if Jessie Jackson and Al Sharpton were
really preachers, since they have no church. When I heard Al Sharpton
was guest preacher at a black Pennsylvania Church, I decided to check him


I  sat down and Sharpton came up to me – I don’t know why, maybe it
was because I was the only non-Black person in the Church. He laid his
hands on my hand and said: “By the will of Jesus the Lord All Mighty,


I told him I was not paralyzed. He  came back and laid his hands on
me again, and repeated the same thing. Again I told him there is nothing




…my car had been stolen!



9
Jokes / on a plane
« on: October 01, 2014, 03:28:27 PM »
An atheist was seated next to a little girl on an airplane and he
turned to her and said, “Do you want to talk? Flights go quicker if you
strike up a conversation with your fellow passenger.”
The little girl, who had just started to read her book, replied to the total stranger, “What would you want to talk about?”
” Oh, I don’t know,” said the atheist. “How about why there is no
God, or no Heaven or Hell, or no life after death?” as he smiled smugly.

“OK,” she said. “Those could be interesting topics but let me ask you
 a question first. A horse, a cow, and a deer all eat the same stuff –
grass. Yet a deer excretes little pellets, while a cow turns out a flat
patty, but a horse produces clumps. Why do you suppose that is?”
The atheist, visibly surprised by the little girl’s intelligence,
thinks about it and says, “Hmmm, I have no idea.” To which the little
girl replies, “Do you really feel qualified to discuss why there is no
God, or no Heaven or Hell, or no life after death, when you don’t know
sh#t?”
And then she went back to reading her book.


10
General Mopar Discussions / Historic Chrysler restored
« on: August 13, 2014, 06:08:57 PM »
We just finished a comprehensive restoration on Walter P Chrysler's Imperial limo that he had built for his wife Della. It's on it's way to Pebble beach and hopefully will get a lot of attention there.

http://www.vanderbiltcupraces.com/blog/index/C159

Here's some pics











11
Jokes / kids.....
« on: June 30, 2013, 04:43:25 PM »






12
Jokes / Dayvorce
« on: March 22, 2013, 04:24:38 PM »

      
A hillbilly
farmer who wanted to get a divorce paid a visit to a 
lawyer. 
The lawyer said, "How can I help you?"

        
The farmer said, "I want to get one of them dayvorces."
The
lawyer said, "Do you have any grounds?"     
The farmer said, "Yes,
I got 40 acres."

        
The lawyer said, "No, no, you don't understand.  Do you
have a
suit?"  The farmer said, "Yes, I got a
suit.  I wear it to church on
Sundays."

        
The lawyer said, "No, no, I mean, do you have a case?"
The
farmer said, "No, I ain't got a Case, but I got a John
Deere."

        
The lawyer said, "No, I mean, do you have a grudge?"   
The
farmer said, "Yes, I got a grudge.  That's where I
park the John Deere.."

        
The lawyer said, "Does your wife beat you up or something?"
The
farmer said, "No, we both get up at 4:30."

        
By now the lawyer is getting frustrated but tries one last
question. 
"Is your wife a nagger?"

        
The farmer said, "No, she's a little white gal, but our
last
child was a nagger and that's why I want a dayvorce."


13
General BS and Laughs / Brain Exercises
« on: February 14, 2013, 06:03:30 PM »


14
Jokes / Jailed
« on: February 08, 2013, 06:56:18 PM »
"My brother took being sent to jail very badly.
He refused all offers of food and drink, spat and swore at anyone who came near him, and smeared the walls with his own feces.




After that, we never played Monopoly again......"




15
Jokes / Lemonade and a Hot Dog
« on: February 08, 2013, 05:59:37 PM »




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